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THE BIG BEAR GUIDE TO PRINT & THREAD

The right method.
A better finish.

Ink, transfers or thread. The best choice starts with your garment, your artwork and how it needs to wear.

CUSTOM APPAREL / MINIMUM 72 GARMENTS PER DESIGN

A printed T-shirt being checked on a screen-printing platen
THE PROCESS BEHIND THE FINISHScreen-printing workshop / James Collington, Pexels

GET TO KNOW YOUR OPTIONS

Printing, embroidery.
And the finishing details.

You don’t need to choose a process before requesting a quote. Explore the options, or send your brief and let us recommend a suitable finish.

Illustration of ink being drawn through a screen with a squeegee
AI-generated process illustration

01 / BOLD DESIGNS / BULK RUNS

Screen printing

A classic for a reason.

Ink is pushed through a fine mesh stencil onto the garment, then cured. Each color needs its own preparation.

Works well for
Crew shirts, event tees, volunteer apparel and repeated designs across a larger run.
The finish
From a soft print to a more substantial finish, depending on the ink, fabric and coverage.
What we consider
The number of colors and print locations affects setup. Performance fabrics need a suitable ink system.
Explore a suitable garment
Transfer carrier being peeled from a decorated shirt beside an open heat press
Transfer application / marketing photography

02 / FULL COLOR / SHARP DETAIL

Direct-to-filmDTF

Your artwork, in full color.

The design is printed onto transfer film, prepared with an adhesive system, then applied to the garment using heat and pressure.

Works well for
Colorful graphics, small details and designs where a transfer suits the garment and the intended use.
The finish
A smooth layer on top of the fabric. Larger solid graphics can feel more noticeable.
What we consider
The fabric must tolerate the application process. We consider coverage, stretch and the feel you want.
Explore a suitable garment
Illustration of a textile inkjet printhead above a garment on a flat platen
AI-generated process illustration

03 / TONAL ARTWORK / COTTON-RICH TEES

Direct-to-garmentDTG

Detail, printed directly.

A garment printer applies ink directly to prepared fabric. The print is then cured using the appropriate process.

Works well for
Detailed, tonal or photographic artwork on a compatible garment, often a cotton-rich T-shirt.
The finish
The result varies with the fabric, preparation and whether a white ink base is needed.
What we consider
Fabric composition and preparation matter. The same artwork can look different on different garments.
Explore a suitable garment
Illustration of clear carrier film being peeled from cut vinyl on athletic fabric
AI-generated process illustration

04 / NAMES / NUMBERS / SELECTED FINISHES

Vinyl & specialty transfers

Make the detail count.

A cut or printed transfer is placed on the garment and bonded with controlled heat and pressure. Different transfer materials create different finishes.

Works well for
Names, numbers, simple shapes and selected finishes for team or company apparel.
The finish
A defined surface finish; thickness, stretch and texture depend on the transfer material.
What we consider
Fine details, fabric stretch and heat sensitivity all affect which material is suitable.
Explore a suitable garment
Illustration of dye-transfer paper lifting from a patterned polyester garment
AI-generated process illustration

05 / LIGHT POLYESTER / FABRIC-LEVEL COLOR

Dye sublimation

Color that becomes part of the fabric.

Heat transfers sublimation dye into suitable polyester material, rather than adding a conventional surface layer of ink.

Works well for
Compatible light-colored polyester garments and sportswear, where the design and construction suit the process.
The finish
The fabric texture remains, without a conventional thick surface print.
What we consider
There is no white ink to cover a dark base. Fabric color and polyester compatibility are essential.
Explore a suitable garment
Past Big Bear embroidery process with fabric held in a hoop beneath the embroidery machine
Embroidery in progress / Big Bear archive

06 / THREAD / TEXTURE / COMPANY IDENTITY

Embroidery

A finish you can feel.

Your artwork is converted into stitch instructions, then the design is built in thread on a suitably supported garment.

Works well for
Polos, caps, jackets, knit cuffs and company logos that suit a stitched finish.
The finish
A textured, raised finish made from thread.
What we consider
Tiny lettering and very fine detail may need simplifying. The garment, backing and stitch density need to work together.
Explore custom embroidery
Illustrative mockup of a Big Bear printed inside-neck label with a carrier film being peeled away
Custom inside-neck print / AI-generated product mockup

07 / BRAND DETAILS / INSIDE NECK

Printed neck labels

Your brand, inside and out.

A printed inside-neck label can add your brand identity and size information to suitable garments. It is a finishing option alongside your main print, not a separate garment-printing method.

Works well for
Retail merchandise, brand collections and coordinated apparel ranges.
The finish
A low-profile printed finish inside the neckline; coverage and feel depend on the garment and chosen process.
What we consider
Fabric, removable-label construction, ink or transfer suitability, placement and any required fiber, origin and care information. Existing labels are not removed without reviewing the replacement information.
Explore a suitable garment

THE SHORT VERSION

Compare the methods.

These are starting points. We confirm fabric compatibility, artwork requirements and the agreed method in your quote.

Screen printing

THE FINISH

From a soft print to a more substantial finish, depending on the ink, fabric and coverage.

WHAT AFFECTS COST

Colors, setup, locations and quantity.

Direct-to-film

THE FINISH

A smooth layer on top of the fabric. Larger solid graphics can feel more noticeable.

WHAT AFFECTS COST

Design size, coverage, locations and quantity.

Direct-to-garment

THE FINISH

The result varies with the fabric, preparation and whether a white ink base is needed.

WHAT AFFECTS COST

Print size, preparation, ink coverage and quantity.

Vinyl & specialty transfers

THE FINISH

A defined surface finish; thickness, stretch and texture depend on the transfer material.

WHAT AFFECTS COST

Artwork complexity, preparation, locations and application time.

Dye sublimation

THE FINISH

The fabric texture remains, without a conventional thick surface print.

WHAT AFFECTS COST

Coverage, garment type, preparation and quantity.

Embroidery

THE FINISH

A textured, raised finish made from thread.

WHAT AFFECTS COST

Digitizing, stitch count, logo size, locations and quantity.

Printed neck labels

THE FINISH

A low-profile printed finish inside the neckline; coverage and feel depend on the garment and chosen process.

WHAT AFFECTS COST

Artwork preparation, label colors, quantity and additional handling.

GOOD QUESTIONS. STRAIGHT ANSWERS.

Know what
you’re choosing.

Which apparel printing method is best?

There is no single best method for every job. The right choice depends on the garment, artwork, quantity, budget, intended use and desired feel. Big Bear reviews those details before specifying the print or embroidery method in your quote.

Is a transfer always a lower-quality print?

No. The transfer material, fabric compatibility, application and care all affect performance. A suitable transfer can be the right option; the term alone does not establish quality or lifespan.

Do I need to choose the print process before asking for a quote?

No. Send your artwork, garment ideas, quantity per design, deadline and optional target budget. Choose Help me choose on the quote form if you want a recommendation.

Can every logo be embroidered?

Many logos can be adapted for embroidery, but very fine lines, small text and dense detail may need revision. The garment and placement also need to suit the stitch design.

Will the decoration last for years?

Lifespan depends on the garment, decoration system, working conditions and care. We match the method to the intended use and provide relevant care guidance, rather than promising the same lifespan for every order.

YOUR JOB. THE RIGHT APPROACH.

Tell us what
you’re making.

Share the design, garment ideas, quantity, deadline and target budget if you have one. We’ll help you put the right combination together.

Get a recommendation & quote
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